I have just done 5000 for Ant n Dec. I printed them on a 90GSM A4 sheet double sided and cut 10 sheets at a time. 200 sheets took about an hour. Once you get going you soon get them done. Just make sure that you have a printer that backs up accurately otherwise one side will be perfect, the other side will be a mile out.I thought I would be sat for hours cutting out individual images for my keyrings
If I have circular ones I tend to use my Roland Versacamm which admittedly is a nice luxury, set the file up and come back a hour later with them all trimmed ready
